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PROCESS ENGINEERING AND SAFETY

Our Process Engineering & Safety services integrate decades of field experience and technical expertise to deliver engineering solutions that drive smooth startups, optimized operations, and uphold the highest safety standards. We focus on proactive risk identification and design optimization to ensure reliable, long-term facility performance.

Project Feasibility & Technology Selection

Complete lifecycle support for project feasibility assessment, technology licensor selection, and seamless transition from planning to operations for process units:
 

  • Evaluate market demand, regulatory requirements, and product specifications.
     

  • Perform feedstock characterization and laboratory analysis.
     

  • Carry out technology evaluation by comparing process licensors, catalyst systems, and cycle lengths.
     

  • Provide economic analysis with detailed estimates for CAPEX, OPEX, ROI, and catalyst life projections.
     

  • Prepare RFPs, evaluate technical/commercial proposals, and finalize agreements.

Engineering Reviews

Technical review and design support for process units:
 

  • Detailed evaluation of Process Flow Diagrams (PFDs) for new and existing installations.
     

  • Review of Piping & Instrumentation Diagrams (P&IDs) for revamp and brownfield projects.
     

  • Basic design of exchangers, columns, vessels, and other critical equipment.

Commissioning Liaison & Technical Support

Comprehensive liaison and technical support during commissioning to ensure a smooth start-up :
 

  • Supervision of catalyst/adsorbent loading and activation as per licensor guidelines.
     

  • Liaise with the selected process licensor during catalyst loading, activation, start-up, and performance testing, ensuring all activities comply with licensor protocols.

HAZOP Studies

Comprehensive hazard and operability (HAZOP) support for process units, ensuring safety, reliability, and operational excellence:
 

  • Assess new installations, revamp projects, and existing operating units.
     

  • Systematically identify potential safety hazards and operability issues.
     

  • Develop actionable recommendations to enhance reliability and prevent hazards.

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